Section 19: Z3 Roadster

Version 2.0

Table of Contents:

19.0: Overview
19.1: Body
19.2: Engine
19.3: Suspension & Steering
19.4: Brakes
19.5: HVAC
19.6: Electrical
19.7: Performance
19.8: Care, Cleaning & Feeding
19.9: Misc

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19.0: Overview

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The Z3 first appeared to most of the world in the James Bond movie
"GoldenEye". BMW's marketing gurus teamed with Neiman Marcus to sell a
special edition BMW Z3 "James Bond" roadster that mimicked the look of the
car in the Bond movie. The car was available in Neiman Marcus's 1995
Christmas Book, and the initial quantity of 100 cars was sold in a few
hours. Neiman Marcus then negotiated with BMW to sell more of the special
edition roadsters (if anyone has a press release on the exact number of
additional NM roadsters produced, please email ariley@stata.com so this can
be updated).

The engine for the first model year of the US Z3 was a bored-out to 1.9
liters version of the common 1.8 liter 4-cylinder from the 318. In other
areas of the world, the 1.8 liter engine was standard, with the 1.9 liter
version available as an option.

Midway through the 1996 production run, the battery of the Z3 was moved to
the trunk in preparation for the forthcoming 1997 2.8 liter six cylinder Z3
model. This provided marginally better weight distribution, along with a
nicer layout for the tools in the trunk. At the same time as the battery
move, the amplifier for the factory radio was moved from its carpeted bubble
forward of the trunk lid to a carpeted bubble at the right floor of the
trunk.

An M version of the Z3 is in production for Europe, and a U.S. version is in
the works. Production of the U.S. spec M roadster will begin in the spring
of 1998. The Euro spec M roadster has the same 321 hp engine from the Euro
M3. The official word on the engine in the U.S. M roadster is that it will
have the same 240 hp engine from the U.S. M3. However, there is a rumor that
BMW is testing a 272 hp engine to be used in both the U.S. M roadster and
the U.S. M3.

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19.1: Body

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The 1997 2.8 liter Z3 has a slightly wider rear track than the 1.9/1.8 liter
model: 58.8 inches as compared to 56.3 inches. This leads to a slightly
larger overall width for the 2.8 of 68.5 inches compared to 66.6 inches.

The 2.8 spec sheet shows a height of 50.9 inches compared to 50.7 inches for
the 1.9/1.8 liter model, but perhaps the latter was driven a bit/had some
tire wear before the measurement. ;)

How do I install the rear mud flaps?

Take the rear wheels off first and then reach under the back bumper to
hold the little clip that the 2 screws attach to down until you get
them started. After that, the install is a snap.

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19.2: Engine

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Several owners have installed K&N cone intake air filters. There are mixed
opinions about this--some believe that the hot air from the engine is
negating any effect the more free air flow is having:

I have taken mine off the car, and quite frankly the car (at least in
the summer) feels like it has a little more torque (low end). Also my
a/c works much better now.

and

Let me add (since I know you are also in Texas) that several of us have
questioned the performance of the K&N filter. It has a flaw in that it
is not vented with fresh (ie cool) outside air. Our theory is that the
filter does allow more air in, but it is drawing some of the air off
the engine (hot) so the end result might actually be lower air mass.
I'm playing around with a heat shield device that would get rid of this
problem but all I'm doing is bending and cutting some metal.

and here is what someone with a 3-series has to say

The guy running the Dyno suggested that the K&N equiped car was
suffering from "fan wash" (turbulence from the radiator fan). He also
felt that if we shielded the K&N on the engine side of the filter that
HP and Torque would increase. We found a piece of cardboard and the
Dyno operator's assistant was instucted to hold (by hand) this piece of
card board while the test was being performed. WOW!!! WHAT A
DIFFERENCE!!! HP went up to 217 and torque was consistently higher then
mine was at stock (or without air filter element).

What I'm saying here: All of the debate about cool/hot air under the
hood is nice...but you guys with the cone type filters really need to
forget the snorkel (better yet do the snorkel, it can't hurt), but
FIRST AND FOREMOST...PUT a shield between the engine and the filter
(aluminum would be good for both air wash and heat)...this will show a
consistent and measurable performance gain over just stickin' on a cone
filter!!!!

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19.3: Suspension & Steering

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Quotes from the December 2nd AutoWeek regarding their long term Z3:

Rear Springs:

"By checking ride height, [the dealers] discovered that both rear
springs were too short: The left spring was 9mm out of spec, the right
one 15mm out. The springs must be within 7mm of the designated length
to be acceptable. A [BMW] spokesman said that after installing new rear
springs in our car--now, both are within 6mm of designated length--BMW
began to inspect other Z3s, and discovered that several cars made early
in the production run also had rear springs outside of the bad of
tolerance. The spokesman said that dealerships are checking Z3s as the
cars' owners bring them in them in for routine maintenance. He also
foudn that our tires were overinflated; the tires were reset to the
recommended 29 psi"

Vibration Aborber:

"...[the dealership and BMW] installed a vibration absorber that became
standard equipment after our car rolled off the assembly line. The
damper is designed to reduce vibration in the drivetrain, and has
nothing to do with the suspension system, which seems to work much
better now that its rear springs and tire pressures are proper."

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19.4: Brakes

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19.5: HVAC

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My blue air conditioning button and/or my yellow recirculation button become
excessively warm after being engaged for some lenth of time. Is there a fix?

Yes. Here is the BMW service bulletin:

In case of customer complaint, replace the switch with PART NUMBER 61
31 1 380 557 (the "0" in 380 might be a "D")

Warranty Information:Parts and labor are reimbursable under warranty
Defect Code: 64 11 63 14 00
Labor Operation: 61 31 085
Labor Allowance: 3 FRU

and, here are an owner's comments on the fix

"The dealer replaced both the bulbs in the AC and RECIRC lights.
Definitely reduced the brightness at night and buttons are much cooler
to the touch. It was all covered by the dealer."

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19.6: Electrical

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19.7: Performance

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Does anyone make a supercharger for the Z3?

Both Bell Engineering (in San Antonio, TX) and Sebring (in Atlanta, GA) make
supercharger kits for the 1.9l Z3 (if anyone has any information on
superchargers for the 2.8l Z3, please email ariley@stata.com). As of this
writing, neither kit is quite ready for sale to the public. The kits are
each rumored to cost about $4000.

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19.8: Care, Cleaning, & Feeding

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I have heard there is some sort of rear window protector. What is it?

There is a free flannel cover--ask your dealership for it. Don't let
them make you pay for it.

How should I clean the rear window?

Comment from a Z3 message board member that met with general agreement:

The ONLY stuff to use is Meguiar's #10 and #17.

How should I care for my convertible top?

(before you read this response, you should know that the person who
wrote it was named "anal Z3 owner of the week" for writing it. :-)

I've owned various roadsters for all of my adult life, some for as long
as 25 years. The care the Z3 requires is very similar and basic. This
is what I do.... I vacuum the canvas top using a soft brush attachment
and only wash it when warranted. I clean the plastic window with a VERY
soft mitt and lots of mildly soapy water. To clean and polish the
window I use Meguiar's Mirror Glaze #17 and #10, inside and out,
following the printed instructions. When folding the top I place a
Queen sized, soft, flannel flat bed sheet folded then rolled to form a
cylinder about 3" in diameter and perhaps 40" in length. I place this
inside the crease that the window forms as it is folding, pushing the
roll toward the front of the car to force the window to fold in a
gentle arc rather than a hard crease. As the top begins to nest in it's
folded position, I place two small (6"x6") sheets of soft plastic
between the outer surface of the fabric covering the corners of the
stretcher bars and the opposing canvas surfaces these areas rub
against. This seems to work well at preventing the canvas from scuffing
as it bounces around beneath the boot. I've had the Z3 nealy 9 months
and have no creases or blemishes whatsoever in the plastic window or
canvas top. Granted, this is a pain in the ass but I tend to leave the
top down for extended periods so I don't have to go through this very
often and it works quite well. I also use small pieces of very soft
foam to fill the gaps in the boot near the door jams. This prevents
dust from accumulating on the top while stowed, since dust is the cause
of most of the abbrasion that clouds and scratches the window. I hope
this helps.

How should I care for the interior of my Z3?

Lexol leather cleaner and conditioner products are very popular with
the BMW followers.

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19.9: Misc

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What will the M roadster cost in the U.S.?

BMW has not named a price. However, there are good odds that it will be
between $40,000 and $50,000. If you want the latest rumor, it is
between $42,000 and $45,000. No word yet on what options that would or
would not include.

Which wind deflector should I buy?

There are two different wind deflectors. One (the old style) mounts on
the seatbelt towers, and the other (the new style) mounts just forward
of them.

You have to decide for yourself based on the advantages and
disadvantages of both. The old style blocks more wind, but installs on
the seatbelt towers (meaning an aftermarket rollbar can not be
installed) and can not be folded down when the top is up, which may
block your rear visibility at night. The new style blocks less wind
(but is still effective) and can be folded down when the top is up,
improving night visibility. The old style windscreen is relatively easy
to install--you can probably do it yourself. The new style windscreen
is harder to install--your dealer will probably charge you 2.5 hours
labor.

I've seen pictures of the new windscreen, and it looks like it blocks the
top storage compartment. How can I access it?

The new windscreen is designed to flip up out of the way so you can
access the top storage compartment.

I have the old windscreen and noticed it tilts forward a bit. I wondering if
this should be corrected so that it is vertical or is the forward tilt the
way it is when ya'll installed it. I would think the angle could affect the
amount of wind blowing.

The normal position for it is tilted slightly forward.

How do I raise the roof while I'm sitting in the car?

There are two methods that people have found to work:

The Fossett Maneuver: After a week, I figured out that if you don't
fold the roof locking handles in when you put the top down, you can
reach over your shoulder with your left arm and hook your index finger
on the chrome hook of the locking handles. At that point just pull.
It's still a bit of effort, but the motion is in a straight line and
much better than the right handed center pull.

or

The Elephant Trunk: I can't claim ownership to the name (from what I
remember, one of the kids of a 'board member' gave the process that
hame) but if you reach back with your right arm and grab the roof
handle and then with your left hand, grab your right wrist you can
raise the roof while sitting in the car. The name is a result of the
kid telling his dad (I don't think it was a mom) that he looks like an
elephant raising his trunk over his head and then swinging it down.
Anyway, I've tried it and it works! If you have the flannel window
cover on the window, you can then unclip it from the roof frame and
pull in into the car.

My seat makes these funny clicking noises sometimes. What can I do?

If your seat is in the lowermost position, try raising it a little bit.
This has worked for many people. If that doesn't work, take it to your
dealer.

I can hear some sort of clicking noise from the outside of the car. What
could it be?

Clicks can occur for several simple reasons. Check the inside of your
tires for barcode labels--they may come half off and tick against
something. A rock stuck in the tread of your tire can cause a similar
noise.

My speedometer reads 3 or 4 MPH higher than the on-board computer. What is
wrong?

It is believed that the government says that the speedometer can not be
wrong on the low side, so car manufacturers may build in a little error
on the high side. Some people say to trust the on-board computer over
the speedometer.